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What Materials Are Best Conveyed by an Aero Mechanical Conveyor?

Spiroflow's aero mechanical conveyor system

Do you know what materials are best conveyed by an aero mechanical conveyor? This article delves into the optimal use of aero mechanical conveyors, highlighting the efficiency in handling specific materials. Spiroflow aims not just to supply these conveyors but also to ensure they operate effectively. We’ll talk about which materials are ideal, which ones might be suitable after testing, and materials to avoid to maintain the conveyor’s longevity and efficiency.

How Does an Aero Mechanical Conveyor Work?

Material in an aero mechanical conveyor can be conveyed swiftly and efficiently, but you have to choose the correct type of material. If you’re wondering what material works best inside an aero mechanical conveyor, you’re not alone. It’s a question we at Spiroflow hear all of the time. Our goal is to not only provide quality conveying solutions but also to help you keep them running.

Aero mechanical conveyors (AMCs) are among the most efficient conveying technologies out there. They offer total batch transfer, relatively low power consumption, and can deliver products across multiple planes. All of that can be accomplished inside a dust-free and hygienic system. Aero mechanical conveyors are considered reasonably gentle industrial conveyor systems. 

At Spiroflow, we recommend an 80% air to 20% material pocket fill. This ensures the material is conveyed in an air stream and can gently navigate bends and corners within the conveyor. The way the AMC operates also prevents material degradation, ensuring that blends are maintained throughout the transfer.

What Materials Are Best Conveyed by an Aero Mechanical Conveyor?

It’s always best to utilize a test lab to ensure the system will run your product at the desired rate and capacity requirements. Dry, moist, and cohesive materials, as well as fine particles, will generally run effectively in aero mechanical conveyors. Examples of these materials include spices, chemical powders, or plastic flakes. You might not have any issues with fragile, hygroscopic, or abrasive materials, but a test should be run to be sure. A material test early on in the process will prevent headaches in the future.

Aero Mechanical Conveyor Material – What Should Stay Out?

Sludge-like materials and slurries need to stay away from aero mechanical conveyors. These materials will shorten the life of your AMC and extend downtime. A structural ultra-heavy-duty conveyor will be a better option for your process with these types of materials.

Aero mechanical conveyor inside a factory

Don’t Overdo It – Overfeeding the Conveyor Is One of the Most Common Mistakes in a Production Process

Using the correct material isn’t the only thing to pay attention to. It’s also vital for the life of your conveyor to pay attention to how much material is being conveyed at once. Overfeeding a conveyor is one of the biggest reasons our service department is called. It can put too much strain on the AMC if an operator tries to max out its capacity. 

A good supplier will make sure your system is correctly sized to stave off the temptation of overfeeding an aero mechanical conveyor. On the flip side, you shouldn’t run these systems empty for too long. Running an empty AMC can reduce its lifespan.

What Are Other Conveying Options You Might Explore?

If an aero mechanical conveyor isn’t the right choice to convey your material, there are plenty of other options. Based on your application requirements, alternative conveying solutions might include:

We Always Recommend Testing the Material Before Choosing Your New Conveying System 

We brought up the importance of using a test lab earlier, but let’s mention it one last time. Regardless of the conveyor, material, or layout, our conveyor systems manufacturers at Spiroflow always recommend that a test is performed using your conveyor of choice at the manufacturer’s test lab. Spiroflow has test labs in the United States and the United Kingdom. We can tell you from experience that it’s much better to find a problem during the testing stage in the lab than on your shop floor!

An aero mechanical conveyor in a production facility

Spiroflow Is Here for All of Your Conveying Needs – Reach Out and Get the Best Conveyor Solutions

Spiroflow stands as a beacon in the realm of conveyor technologies, offering an unparalleled array of solutions tailored to meet the diverse needs of industries. With a deep commitment to innovation and quality, we ensure that every client finds the perfect conveying system to optimize their operations. 

Whether you’re dealing with dry goods, chemicals, or any material in between, Spiroflow’s expert team of conveyor manufacturers is ready to guide you through selecting the ideal system. Embrace the opportunity to enhance your production efficiency with Spiroflow’s cutting-edge solutions. Contact us today and discover how Spiroflow can elevate your conveying processes to new heights.


What Types of Materials Are Ideal for Aero Mechanical Conveyors (AMCs)?

Ideal materials for AMCs include dry, moist, and cohesive substances, as well as fine particles. Common examples are spices, chemical powders, and plastic flakes. These materials are efficiently and gently conveyed, ensuring minimal degradation and maintaining blends throughout the transfer process.

Are There Any Materials That Should Not Be Used in AMCs?

Yes, there are – sludge-like materials and slurries are not suitable for AMCs. These types of materials can significantly shorten the conveyor’s lifespan and lead to increased downtime. For such materials, a structural ultra-heavy-duty conveyor is recommended.

Can Fragile, Hygroscopic, or Abrasive Materials Be Conveyed Using AMCs?

While these materials might not pose immediate issues, testing is crucial to determine suitability. Early material testing can prevent future operational headaches and ensure that the conveying system meets specific rate and capacity requirements without causing material degradation.

What Common Mistakes Should Be Avoided When Using an AMC?

Overfeeding the conveyor is a frequent mistake that can strain the system. It’s essential to ensure the system is correctly sized to prevent overloading. Additionally, running the conveyor empty for extended periods can reduce its lifespan. Proper material load management is crucial for maintaining AMC efficiency.

Are There Alternative Conveying Options if AMCs Don’t Suit My Needs?

If an AMC doesn’t fit your requirements, several alternatives exist, including ultra-heavy-duty structural drag chain conveyors, heavy-duty tubular drag chain conveyors, tubular cable drag conveyors, and flexible screw conveyor systems. Spiroflow recommends conducting material tests with the chosen system to ensure compatibility and optimal performance.